Double the Beer, Double the Problems

The good news: I now have ten gallons of Kölsch fermenting in my chest freezer (which just BARELY fits two 6.5G plastic buckets inside).

The bad news: In brewing my first 10G batch, I completely botched my water measurements and had a generally sloppy brewday.

OK, so the good news outweighs the bad news – assuming the beer turns out well! I’m glad I was able to rumble through the day and finish with two fermentors full of beer, but I’m mad at myself for fudging my processes…I know, relax, don’t worry, have a homebrew, right?

I measured the water into my mashtun by weighing it, like I have for the last two brews, in an attempt to pinpoint losses and grain absorbtion rates in my system. My big mistake was not weighing the wort runoff – I figured I could estimate the volume based on how many times I filled the 1/2 gallon pitcher I use, but later found out that pitcher is not exactly accurate and holds a bit more than I thought. I can’t say why I chose not to weigh the runoff, but I think it was a mix of laziness and impatience. I’m kicking myself now.

Long story short, I wound up with 15.3G of wort (which I thought was 14.4G). I was quite confused when my 15G kettle wouldn’t hold all the runoff – I figured I had a smaller kettle than I thought I did. Looking back on my notes today and inspecting the pitcher, it became clear that estimating the runoff volume was a huge mistake.

Just to kick a brewer when he’s down, my pump decided to be a pain in the ass, and my pellet hops turned into a solid sludge at the bottom of the kettle, completely blocking my bazooka screen when I was pumping to the fermentors. I’ve never seen pellet hops clump up like that – it was a pretty solid mass! Not sure if that was a result of whirlpooling while chilling or the specific pellets I used (they were Hallertauer, for what it’s worth). I think I’m going to use a hop bag next time.

So, it was a rough session and all my numbers for this brew are a bit fuzzy, but I’m not going to stress about it. I didn’t miss my OG by much, and the beer should turn out just fine. I just wish I could finally reach the nirvana which is truly knowing my system and hitting my numbers every time. For the next session, I will weigh both water in and wort out of the mashtun, and I will make a dipstick to measure kettle volume before and after the boil. There are a lot of variables to pin down, but I hope being overly precise now will give me the data to churn out consistently great beer down the line. I need repeatability, and I will not allow myself to build or buy an automated brew system until I can get this right manually. It’s a frustrating endeavor, but I will get it one of these days…

…and hey, no matter what, I have TWO buckets of beer happily bubbling away!